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Permanent Magnet Synchronous Motor Used in Petroleum & Chemical Industry​

Case Study

Permanent Magnet Synchronous Motor (PMSM) Replacement for Beam Pumping Unit in Tuha Oilfield, Xinjiang​

 

Location Tuha Oilfield, Xinjiang, China
Application Beam Pumping Unit   
Motor Type 380V 15kW 8-Pole Self-Starting Permanent Magnet Synchronous Motor (PMSM)

 

Project Overview​

Tuha Oilfield replaced traditional induction motors with 380V 15kW 8-pole self-starting PMSM on beam pumping units, achieving higher efficiency, reduced energy consumption, and improved reliability in oil extraction operations.

 

Key Specifications

Motor Type Permanent Magnet Synchronous Motor (PMSM)
Power 15kW
​Voltage 380V
Poles 8
​Starting Method Self-starting (no external drive required)
Efficiency Class  IE4 (Super Premium Efficiency)
Protection Level  IP55 (dust & water-resistant)

 

Why Replace Induction Motors with PMSM?​

• 10-30% Energy Savings​​ – Higher efficiency (>94%) across all load ranges vs. induction motors (85-90%).
• Self-Starting Capability​​ – Eliminates the need for a frequency converter or soft starter, reducing system complexity.
• ​​High Torque at Low Speed​​ – Ideal for beam pumping units, ensuring smooth operation even under heavy loads.
• ​​Reduced Maintenance​​ – No brushes, slip rings, or gear wear → 50% lower maintenance costs​​.
• ​​Power Factor >0.95​​ – Minimizes reactive power losses, reducing electricity bills.

 

Measured Performance Benefits​

• ​Energy Savings:​​ ​​10-30% reduction in power consumption​ 

• ROI Period:​​ ​​<2 years due to lower electricity costs.

• Uptime Improvement:​ 99% reliability (vs. 92% with induction motors).

• ​​Reduced Voltage Fluctuations:​​ Stable operation in weak grid conditions.

 

Technical Highlights

• ​Built-in Encoder​​ – Ensures precise speed control for optimal pumping cycles.

• ​​Wide Voltage Tolerance​​ – Operates stably at 340V–420V (suitable for remote oilfields).

• ​​High Overload Capacity​​ – 2.3rated torque for startup and load fluctuations.

• ​​IoT Compatibility​​ – Optional remote monitoring for predictive maintenance.

 

Onsite video

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