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Gearless Permanent Magnet Direct Drive Pulley 22-55kW

Jasung outer rotor permanent magnet motor technology: Jasung permanent magnet direct drive pulley shaft is fixed, which is equivalent to the stator part of the motor. The stator iron core is superimposed and fixed on the shaft by silicon steel sheet, in which the stator winding is embedded.

PMDD pulley description

Jasung outer rotor permanent magnet motor technology: Jasung permanent magnet direct drive pulley shaft is fixed, which is equivalent to the stator part of the motor. The stator iron core is superimposed and fixed on the shaft by silicon steel sheet, in which the stator winding is embedded. When the stator winding passes through three-phase symmetrical alternating current, it can produce a rotating magnetic field. The pulley surface is equivalent to the rotor part of the motor. The rotor is superimposed and fixed on the inner surface of the pulley by the silicon sheet, and UH grade permanent magnets are embedded in it. A permanent static magnetic field will be generated, and when symmetrical three-phase alternating current is turned on, the motor will work, that is, the pulley will work.

 

Product Product Category Voltage Power Range Product Application
PMDD Pulley  Explosion-proof  380/415V/460V 11KW-315KW,355KW-710KW  For belt conveyors
660V 11KW-710KW
1140V 11KW-1000KW
3300V 200KW-1600KW
6000V 200KW-1600KW
10000V 200KW-2000KW
Non-explosion proof  380/415V/460V 11KW-315KW,355KW-710KW  For belt conveyors
660V 11KW-710KW
1140V 11KW-1000KW
3300V 200KW-1600KW
6000V 200KW-1600KW
10000V 200KW-1600KW

 

Technical Specifications

PERMANENT MAGNET
DIRECT DRIVE PULLEY

Rated voltage:380V  Other voltages customizable, up to 10KV 

Belt width
(mm)
Pulley
diameter
(mm)
Pulley
length
(mm)
Belt speed
(m/s)
Rated power
(kW)
Rated speed
(rpm)
Rated torque
(KNm)
Rated frequency
(Hz)

Rated current
(A)
Power factor Rated efficiency
(%)
650   750 1.25 22 47.8 4.4 11.9 41 0.97 83.7
1.60 25 61.1 3.9 15.3 46 85.7
2.00 30 76.4 3.7 19.1 54 87.8
2.50 40 95.5 4.0 23.9 70 89.8
3.15 45 120.4 3.6 30.1 77 91.0
3.50 55 133.8 3.9 33.4 93 92.2
4.00 68 152.9 4.2 38.2 114 93.4
1.25 11 47.8 2.2 11.9 20 84.2
1.60 15 61.1 2.3 15.3 27 86.1
2.00 18.5 76.4 2.3 19.1 33 88.1
2.50 25 95.5 2.5 23.9 44 90.0
3.15 30 120.4 2.4 30.1 52 91.2
3.50 30 133.8 2.1 33.4 51 92.3
4.00 40 152.9 2.5 38.2 67 93.5
800 950 1.25 30 47.8 6.0 11.9 56 0.97 83.8
1.60 37 61.1 5.8 15.3 68 85.8
2.00 45 76.4 5.6 19.1 80 87.9
2.50 55 95.5 5.5 23.9 96 89.9
3.15 75 120.4 5.9 30.1 129 91.1
3.50 82 133.8 5.9 33.4 139 92.3
4.00 90 152.9 5.6 38.2 151 93.5
1.25 18.5 47.8 3.7 11.9 34 84.3
1.60 25 61.1 3.9 15.3 45 86.2
2.00 30 76.4 3.7 19.1 53 88.2
2.50 37 95.5 3.7 23.9 64 90.1
3.15 45 120.4 3.6 30.1 77 91.3
3.50 55 133.8 3.9 33.4 93 92.4
4.00 55 152.9 3.4 38.2 92 93.6

 

PMDD pulley advantages

◇ Permanant magnet synchronous motor design, motor can operating with high torque at low speed. (No need gearbox for speed reduction)

◇ Outer rotor design, remove the mechanical pulley, combine all the transmission into one pulley motor, higher efficiency. Less energy consumption (15%-30% less).

◇ By removing gearbox, couplings, even mechanical pulley. 
Lower failure rate
Smaller footprint
Much less maintenance 
Less unplanned downtime
No alignment issue.

◇ 11kW-2000kW power range

 

PMDD pulley application

Jasung Permanent Magnet Direct Drive Pulley is an energy-efficient driving device that utilizes permanent magnet synchronous motor technology, specifically designed for belt conveyor systems. It is ideal for heavy-duty continuous operation scenarios requiring long service life, low energy consumption, and maintenance-free performance. Below are its main application areas: 

 

Mining Industry 

Coal Mining and Transportation​​

Application: Serves as a driving device for long-distance belt conveyors in underground or open-pit coal mines

Advantages: Explosion-proof design, suitable for high-humidity and high-dust environments

​◇ Metal Ore Mining​​

​​Application: Drives conveyor systems for iron ore, copper ore, and other metal minerals

​​Advantages: High torque output, capable of handling heavy-load startups

Aggregate and Sand Transportation​​

​​Application: Powers belt conveyors for construction materials like sand and gravel

​​Advantages: Sealed structure prevents dust ingress

 

FAQ

Q: Applicable Voltages​​
A:PMDD pulleys support multiple voltage levels:
Standard: 380V, 660V, 1140V
High-voltage models: 6000V (e.g., 1120kW model in [2][3][5]) and 10000V (for ultra-high-power applications) .

Q:Power Range​​
A:Conventional power spans  11kW–1600kW , with typical industrial models covering:
11–630kW (standard applications)
Up to 1600kW for heavy-duty mining (e.g., 6×315kW multi-drive systems) .

Q:Multi-Drive Feasibility​​
A: Distributed multi-drive configurations are widely adopted in China, such as:
​​6×315kW​​ setups for long-distance conveyors (>2000m) 
​​4×250kW​​ systems for 2500t/h capacity .

Q:Operating Frequency​​
A: Minimum frequency: ​​5Hz​​ (supports ultra-low speed operation) .
Typical control range: 5–50Hz via vector frequency conversion .

Q: Max Load Capacity​​
A:Currently achieves 5000t/h  (e.g., 1600kW models for mining) .

Q:Standard Belt Speeds​​
A: 0.8–6m/s​​ (adjustable via frequency control) 

Q: Dimensions​​
A: Diameters​​: 500–2000mm  

Q: Belt widths
A: Up to 2400mm (for mining/extreme applications) .

Keyword:

11kW-2000kW power range

PMDD pulley

Explosion-proof

22-55kW

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Keywords:Permanent Magnet Direct Drive Pulley | Permanent Magnet Synchronous Motor | Permanent Magnet Direct Drive Motor

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